Hydraulic breaker
The hoses along the dipper arm are the auxiliary line:
without them, nothing is possible.
Photograph:
Cjp24, CC BY-SA 4.0.
The hydraulic hammer breaks rock, concrete and asphalt by percussion.
It is
the most requested attachment, and the one where the match with the machine is checked the
most closely.
Other names for this tool: breaker, rock breaker, hydraulic hammer, demolition hammer, concrete breaker.
- Family
- Demolishing and breaking
- Classes (t)
- From the micro-excavator to 200 t
- Coupler
- All, by plate
- Power source
- Hydraulic — flow and pressure: we calculate it with you for your machine
What it is for
Right: wrongly sized or wrongly supplied, it marks the rock without splitting it.
What sets it apart:
the flow and the pressure are read together — one without the other says nothing.
Computer-generated image.
The excavator faces the rock face, the hammer held plumb.
Photo:
Willians Huerta, Pexels licence, via Pexels, sticker removed.
A piston strikes a steel tool at high frequency.
The energy transmitted
fractures the material at the point of impact.
It is the only tool that gets the better
of a sound rock bed or a thick reinforced concrete slab.
It works as well in demolition as in rock earthworks, in opening
a trench or in cutting asphalt.
The shape of the tool is chosen with the
material:
a point for rock, a chisel for concrete, a spade for asphalt.
It is not the weight of the hammer that makes its performance, it is the
speed of the piston on the tool. A heavy hammer badly fed strikes
less hard than a lighter hammer correctly fed.
It is
counter-intuitive, and it is the first cause of disappointment in use.
The flow of the machine decides what can be fitted on it.
Synthetic animation.
When the breaker is not the right answer
On a fissured or shaly rock bed, a ripping tooth works
continuously and rips faster than a hammer striking point by point.
It calls for
no hydraulic line.
On a sound, homogeneous bed, on the other hand, the tooth skids and wears without
penetrating.
There, the hammer remains the only effective tool.
Two or three trial
pits settle the question in half a day.
On which machine?
They exist for machines from 0,5 to 100 t.
For example, on an excavator over 20 t, the weight is generally from 1 000 to 7 500 kg.
It fits all quick couplers, or directly on the pins.
What the tool does
Also available in a silenced version.
For example, on an excavator over 20 t: impact energy from 1 700 to 9 000 J, blow rate from 300 to 800 blows/min.
What is needed on the hydraulic side
It generally needs from 10 to 420 l/min, at a pressure from 80 to 180 bar, depending on the size of the machine.
Figures taken from 70 models on the market.
Your study sets the exact value for your machine.
Have your machine checked.
Give us the model of your excavator and the material to be broken.
If you know
neither your flow nor your coupler, a photograph of the end of the dipper arm is enough
to start with.
- Your machine Its make and its tonnage.
- The auxiliary circuit Its flow in l/min, its pressure in bar, single- or double-acting.
- The coupler in place Its system and its class.
- The work The use, and the material.
Without these details, the study still begins: we will ask you for them.
Or call 01 84 16 55 49 · our lines are open 7 days a week, from 7h to 22h.
Written study within 3 working days, once the file is complete.
the breaker breaks the concrete by impact, a water spray settles the dust.
Suited to thick concrete; limit:
the reinforcing bars remain and are cut separately.
Photo:
Oregon Department of Transportation, CC BY 2.0, via Wikimedia Commons, resized, company name removed.
What determines the choice
Four parameters.
The first is a filter, the other three decide the
real output.
-
01 — The carrier class, without being at the top of the range
The model chosen must cover the class of the machine with a margin.
For a 2.5 t mini-excavator, a hammer rated for 1.5 to 3.5 t suits better than a hammer rated for 1.2 to 2.5 t, where the machine would be at the end of its range. -
02 — The flow available
Underfed, the hammer loses its striking rate.
Overfed, it overheats and gets damaged.
It is the parameter most often overlooked. -
03 — The working pressure
It is always read together with the flow.
A correct flow under insufficient pressure does not give the striking energy expected. -
04 — The material and the rate
Hard rock continuously, occasional reinforced concrete or surface asphalt impose neither
the same tool nor the same wear.
The choice of striking tool follows from it.
| Carrier class | Flow recorded | Pressure recorded | Tool weight |
|---|---|---|---|
| Mini-excavator 1 to 2 t | 15 to 25 l/min | 90 to 120 bar | about 74 kg |
| Excavator 4 to 5 t | 30 to 60 l/min | 100 to 130 bar | about 210 kg |
| Excavator 4 to 7 t | — figure not recorded | — figure not recorded | about 300 kg |
| Excavator 5 to 9 t | 50 to 90 l/min | 120 to 150 bar | about 365 kg |
| Above 9 t | — figure not recorded | 120 to 180 bar | — figure not recorded |
These figures are recorded from public dealer documentation,
not from the manufacturers. They serve to place a
need.
The dashes are boxes we have not been able to document:
we
prefer an empty box to an approximate figure.
The figures that commit us are those of the model chosen for your machine, checked in the study and written in the answer addressed to you.
What is checked before ordering
-
The presence of an auxiliary line
Many mini-excavators do not have one.
Without it, you have to change machine, not tool.
It is spotted by the hoses at the end of the dipper arm. - The flow and the pressure really available Measured on the machine as it is, not read from the data sheet of the new machine.
-
The return to tank
A hammer requires a properly sized return.
Excessive back pressure damages its internal parts. -
The hire company's agreement, if the machine is hired
Fitting a hammer and connecting a line come under their agreement.
The model delivered is not always the one reserved. -
The interface
Coupler type and size, or pin dimensions in direct pin mounting.
The tool is supplied with the matching plate.
- Family
- Demolishing and breaking
- Trade
- Quarries and rock
- Compatibility
- The seven criteria in detail →